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Top 5 Reasons to Upgrade to UFO LED High Bay Lights
Arlen Conan
Written By: Arlen Conan Last Update: March 27, 2025

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Top 5 Reasons to Upgrade to UFO LED High Bay Lights

27 Mar 2025 0 Comments

Reason 1: 80% Energy Cost Reduction

One of the most compelling reasons to upgrade to UFO LED high bay lights is the dramatic reduction in energy costs. UFO LED lights provide the same brightness as 1000W HID lights, but consume just 300W. This reduction in power consumption translates to substantial savings over time. From JC LGL High Bay Lights Adjustable series.

Energy Savings Calculation:
Yearly energy savings (kWh) = (Old fixture power - New fixture power) × Daily operating hours × 365

For example, switching 300 UFO LED lights for 1000W HID fixtures can save $58,000 annually for an automotive factory, as evidenced by a recent case study. This calculation shows that upgrading to UFO LED high bay lighting not only pays for itself quickly but also continues to generate savings year after year.


Reason 2: Zero Maintenance for Ten Years

Traditional HID lights have a short lifespan and require frequent maintenance, leading to higher long-term costs. In fact, HID bulbs typically need to be replaced six times over a five-year period, resulting in additional labor and material costs. On the other hand, UFO LED high bay lights come with a ten-year maintenance-free promise, thanks to their durability and longer operational lifespan.

Cost Comparison:

Light Type Replacement Frequency Maintenance Cost
HID 6 times in 5 years $120,000/year (Amazon example)
UFO LED No replacement needed $0

This translates to significant savings, such as Amazon’s logistics center saving $120,000 annually in maintenance costs by switching to UFO LED lights.


Reason 3: The Heart of the Smart Factory

UFO LED high bay lights are not just energy-efficient—they are also key to transforming your factory into a smart, interconnected space. With features like radar sensors and light sensors, UFO lights can adjust their brightness based on occupancy and ambient light levels. For example, areas without activity can automatically reduce lighting to just 10% of full brightness, cutting energy consumption even further.

Smart Integration Example:
Using the Modbus TCP protocol, UFO LED lights can seamlessly integrate with the Manufacturing Execution System (MES), providing real-time data for optimized lighting control. This integration ensures that lighting levels are dynamically adjusted based on production schedules, further reducing energy costs.


Reason 4: Safety and Compliance Upgrades

UFO LED high bay lights also meet the highest safety standards, with certifications for hazardous locations like ATEX and IECEx for the petrochemical industry. These lights can operate in environments where explosive atmospheres exist, offering both safety and compliance. Additionally, UFO LED lights are designed to withstand wide voltage fluctuations (100-277V), ensuring stable operation in areas with unpredictable electrical supply.

Compliance Example:
In petrochemical plants, where the risk of explosion is high, UFO LED high bay lights’ explosion-proof certifications guarantee worker safety and comply with industry regulations.


Reason 5: Green Transformation and Tax Benefits

As industries shift toward greener, more sustainable operations, upgrading to UFO LED high bay lights plays a vital role in carbon footprint reduction. Each UFO LED light can reduce carbon emissions by up to 1.2 tons annually, contributing to a company’s sustainability goals. Additionally, businesses can take advantage of federal tax credits under the IRS Form 8911 for energy-efficient lighting upgrades, potentially claiming up to 30% of the upgrade costs.

Tax Credit Example:
Upgrading to UFO LED high bay lights can also result in direct financial incentives. In addition to lowering operational costs, businesses can offset initial installation costs through available tax credits.


Implementation Roadmap

To ensure a smooth transition to UFO LED high bay lighting, follow these simple steps:

  1. Step 1: Lighting Audit
    Conduct an audit of your existing lighting system to understand current energy consumption and identify high-use areas. (A free online calculator can help with this step.)

  2. Step 2: Pilot Testing
    Choose a high-energy consumption area, such as a warehouse or assembly line, and replace the lights with UFO LED high bay lighting for a trial period to validate savings and performance.

  3. Step 3: Full-Scale Rollout and Smart System Integration
    Once the pilot is successful, roll out UFO LED lights across your facility, integrating them with your existing smart systems for enhanced energy savings and operational control.

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